Shurjoint Fittings MODEL Z05 RIGID COUPLING- Angle-Pad Design -

Z05

G-03

MODEL Z05 RIGID COUPLING

- Angle-Pad Design -

The Shurjoint Model Z05 is an angle-pad design rigid coupling for moderate pressure piping services including fire mains, long straight runs and valve connections. The angle-pad design allows the coupling housings to slide along the bolt pads when tightened. The result is an offset clamping action which provides a rigid joint which resists so called ‘snaking’ of a long straight run. Support and

hanging requirements correspond to ANSI B31.1, B31.9 and NFPA 13. With the removal of only one bolt you can make a fast and easy "swing-over” installation.

The Shurjoint Model Z05 is available with a standard “C” shaped or GapSeal® gasket in a variety grades to meet your specific service requirements.

Z05 couplings should always be installed so that the coupling bolt pads make metal to metal contact.

For Fire Protection pressure rating, listing, and approval information, refer to Data Sheet B-42 or visit SHURJOINT website, www.shurjoint.com for details or contact your SHURJOINT Representative.

Full warranty terms can be found on www.shurjoint.com

Model Z05 Rigid Coupling

			Max.		ASME/ANSI		Max
			Working		Pressure Class		End		Axial
	Nominal	Pipe	Pressure		Rating^		Load		displace-			Dimension				Bolt
	Size	OD	(CWP)*		@100oF/@38oC		(CWP)		Ment †		A		B	C		Size			Weight
	in	in	PSI		PSI		Lbs		in		in		in	in	No.		in		Lbs
	mm	mm	Bar		Nom. Class		kN		mm		mm		mm	mm			mm		Kgs


	1¼	1.660	500		300		1080		0 ~ 0.05		2.60		4.00	1.81	2		⅜ x 2⅛		1.41
32		42.2	35	150		4.89		0 ~ 1.2		66		102		46			M10 x 55	0.64

1½		1.900	500	300		1410		0 ~ 0.05		2.83		4.29		1.81	2		⅜ x 2⅛	1.46
40		48.3	35	150		6.41		0 ~ 1.2		72		109		46			M10 x 55	0.66

2		2.375	500	300		2210		0 ~ 0.07		3.35		4.61		1.85	2		⅜ x 2¾	1.74
50		60.3	35	150		9.99		0 ~ 1.7		85		117		47			M10 x 70	0.79

2½		2.875	500	300		3240		0 ~ 0.07		3.86		5.20		1.85	2		⅜ x 2¾	2.05
65		73.0	35	150		14.64		0 ~ 1.7		98		132		47			M10 x 70	0.93

	76.1 mm	3.000	500	300		3530		0 ~ 0.07		3.94		5.35		1.85	2		⅜ x 2¾	2.16
		76.1	35	150		15.91		0 ~ 1.7		100		136		47			M10 x 70	0.98

3		3.500	500	300		4800		0 ~ 0.07		4.45		5.83		1.88	2		⅜ x 2¾	2.60
80		88.9	35	150		21.71		0 ~ 1.7		113		148		48			M10 x 70	1.20

	108.0 mm	4.250	500	300		7080		0 ~ 0.16		5.59		6.93		2.13	2		⅜ x 2¾	3.62
		108.0	35	150		32.05		0 ~ 4.1		142		176		54			M10 x 70	1.64

4		4.500	500	300		7940		0 ~ 0.16		5.75		7.17		2.09	2		⅜ x 2¾	4.12
100		114.3	35	150		35.89		0 ~ 4.1		146		182		53			M10 x 70	1.87

	133.0 mm	5.250	350	300		7570		0 ~ 0.16		6.69		8.82		213	2		½ x 3	5.14
		133.0	24	150		33.33		0 ~ 4.1		170		224		54			M12 x 75	2.33

	139.7 mm	5.500	350	300		8310		0 ~ 0.16		6.81		8.94		2.09	2		½ x 3	5.67
		139.7	24	150		36.77		0 ~ 4.1		173		227		53			M12 x 75	2.57

5		5.563	350	300		8500		0 ~ 0.16		6.89		9.02		2.09	2		½ x 3	5.69
125		141.3	24	150		37.62		0 ~ 4.1		175		229		53			M12 x 75	2.58

	159.0 mm	6.250	350	300		10730		0 ~ 0.16		7.80		9.84		2.13	2		½ x 3	6.06
		159.0	24	150		47.63		0 ~ 4.1		198		250		54			M12 x 75	2.75

G-03-1/3 Rev.J		20130301

											Z05								G-03

							Model Z05 Rigid Coupling
					Max.		ASME/ANSI		Max
					Working		Pressure Class		End		Axial
	Nominal		Pipe		Pressure		Rating^		Load		displace-			Dimension				Bolt
	Size		OD		(CWP)*		@100oF/@38oC		(CWP)		Ment †		A		B	C		Size			Weight
	in		in		PSI		PSI		Lbs		in		in		in	in	No.		in		Lbs
	mm		mm		Bar		Nom. Class		kN		mm		mm		mm	mm	No.		mm		Kgs
	mm		mm		Bar		Nom. Class		kN		mm		mm		mm	mm			mm		Kgs
	165.1 mm		6.500		350		300		11600		0 ~ 0.16		7.87		9.69	2.13	2		½ x 3		6.72
	165.1 mm	165.1		24		150		51.35		0 ~ 4.1		200		246		54	2		M12 x 75	3.05
		165.1		24		150		51.35		0 ~ 4.1		200		246		54			M12 x 75	3.05
6		6.625		350		300		12050		0 ~ 0.16		8.00		9.80		2.13	2		½ x 3	6.77
150		168.3		24		150		53.36		0 ~ 4.1		203		249		54	2		M12 x 75	3.07
150		168.3		24		150		53.36		0 ~ 4.1		203		249		54			M12 x 75	3.07
8		8.625		350		300		20430		0 ~ 0.19		10.40		12.99		2.52	2		⅝ x 5 5/16	13.38
200		219.1		24		150		90.44		0 ~ 4.8		264		330		64			M16 x 135	6.07
	200 JIS	8.516		350		300		19920		0 ~ 0.19		10.24		13.39		2.50	2		¾ x 4¾	15.43
	200 JIS	216.3		24		150		88.14		0 ~ 4.8		260		340		64	2		M20 x 120	7.00
		216.3		24		150		88.14		0 ~ 4.8		260		340		64			M20 x 120	7.00

* Working Pressure is based on roll grooved standard wall carbon steel pipe.

^ The ASME/ANSI pressure class rating is not the design or maximum pressure rating, rather is provided for those that are accustomed to specifying or using ASME/ANSI pressure class rated components such as flange, valves, etc.

† Allowable Axial Displacement and Angular Movement (deflection) figures are for roll grooved standard steel pipe. Values for cut grooved pipe will be double that of roll grooved. These values are maximums; for design and installation purposes these figures should be reduced by: 50% for ¾”/DN20 – 3½”/DN90; 25% for 4”/DN100 and larger to compensate for jobsite conditions.

Performance Data

The following tables show the maximum working pressures (CWP) of Shurjoint Model Z05 Rigid Coupling used on both carbon steel and stainless steel pipes. Shurjoint ductile iron couplings can be used in conjunction with stainless steel pipe in non-corrosive environment as the flow media does not come in direct contact with the coupling housings but rather only the gasket.

Model Z05 on Carbon Steel Pipe

Nom. Size	Cut-Grooved		Roll-Grooved
in / mm	XS	STD	STD	Sch. 10	Sch. 7
in / mm	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar
	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar
1¼	600	600	500	400	250
32	42	42	35	28	17
1½	600	600	500	400	250
40	42	42	35	28	17
2	600	600	500	400	250
50	42	42	35	28	17
2½	600	600	500	400	250
65	42	42	35	28	17
3	600	600	500	400	250
80	42	42	35	28	17
4	600	600	500	400	200
100	42	42	35	28	14
5	450	450	350	300	175
125	31	31	24	20	12
6	450	450	350	300	175
150	31	31	24	20	12
8	450	450	350	300	150
200	31	31	24	20	10

Model Z05 on Stainless Steel Pipe

Nom. Size	Cut-Grooved			Roll-Grooved
in / mm	Sch. 80S	Sch. 40S	Sch. 40S	Sch. 10S	Sch. 5S
in / mm	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar
	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar	PSI / Bar
1¼	600	600	450	300	250
32	42	42	31	20	17
1½	600	600	450	300	250
40	42	42	31	20	17
2	600	600	450	300	250
50	42	42	31	20	17
2½	600	600	450	300	250
65	42	42	31	20	17
3	600	600	450	300	250
80	42	42	31	20	17
4	600	600	450	300	200
100	42	42	31	20	14
5	450	450	300	200	NR
125	31	31	20	14
6	450	450	300	125	NR
150	31	31	20	9
8	450	450	300	100	NR
200	31	31	20	7

G-03-2/3 Rev.J 20130301

Z05

G-03

MATERIAL SPECIFICATIONS

• Housing:

Ductile Iron to ASTM A536, Gr. 65-45-12 and or ASTM A395, Gr. 65-45-15, min. tensile strength 65,000 psi (448 MPa).

• Surface Finish:

Standard painted finishes in orange or RAL3000 red.

Hot dip zinc galvanized (Optional).

Epoxy Coatings in RAL3000 red or other colors (Optional)

•Rubber Gasket:

Grade “E” EPDM (Color code: Green stripe) Good for cold & hot water up to +230oF (+110oC). Also good for services for water with acid, water with chlorine, deionized water, seawater and waste water, dilute acids, oil-free air and many chemicals.

Not recommended for petroleum oils, minerals oils, solvents and aromatic hydrocarbons.

Maximum Temperature Range: -30oF (-34oC) to +230oF (+110oC)*.

*EPDM gaskets for water services are not recommended for steam services unless couplings or components are accessible

for frequent gasket replacement.

(Option) “Lube-E” pre-lubricated EPDM gasket.

(Option) Grade “T” Nitrile (Color code: Orange stripe) Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Also good for water services under +150oF (+66oC).

Temperature range: -20 oF to +180 oF (-29 oC to +82 oC).

Do not use for HOT WATER above +150 oF (+66 oC) or HOT DRY AIR above +140 oF (+60 oC)

Other options: Grade “O” - Fluoroelastomer.

Grade “L” - Silicone.

For dry systems we recommend the use of the Shurjoint Gap Seal gasket.

For additional details contact Shurjoint.

• Bolts & Nuts:

Heat treated carbon manganese steel track bolts to ASTM A449-83a (or A183 Gr. 2), minimum tensile strength 110,000 psi (758 MPa), Zinc electroplated, with heavy-duty hexagonal nuts to ASTM A563.

General Notes:

ASME/ANSI Pressure-Temperature Rating is provided as an aid in selecting a proper coupling to incorporate with other piping components (valves, flanges, and etc.) that are used in the same system and carry the ASME/ANSI rating. Select a Class 150 coupling to incorporate with Class 150 valves and flanges.

Maximum Working Pressure (CWP) listed is the maximum cold water pressure for general piping services tested to ASTM F1476 and or AWWA C606 methods. Figures listed are based on roll- or cut-grooved standard wall carbon steel pipe. For other pipe schedules or pipe materials, contact Shurjoint for additional information.

Max. End Load is calculated based on the maximum working pressure (CWP).

Listed and or Approved Pressures are pressure ratings for fire protection systems, tested and approved by various approval bodies. Please always refer to the latest approval data posted on the Shurjoint website.

Field Joint Test: For one time only the system may be tested hydrostatically at 1½ times the maximum working pressure listed (AWWA C606 5.2.3).

Warning: Piping systems must always be depressurized and drained before attempting disassembly and or removal of any components.

The 10 Year Limited Warranty applies to manufacturing defects only and does not cover severe service/temperature applications or wear parts.

Shurjoint reserves the right to change specifications, designs and or standard without notice and without incurring any obligations.

Job Name:	System No.		Location:
Contractor:		Approved:	Date:
Engineer:		Approved:	Date:

Shurjoint product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Shurjoint Technical Service. Shurjoint reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligations to make such changes and modifications on Shurjoint products previously subsequently sold.

G-03-3/3 Rev.J 20130301

C&C Hose And Fittings
Toronto Ontario Canada
(416) 439-2315

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Copyright © 2010 C&C Hose and Fittings – All Rights Reserved.

C&C Hose And Fittings Toronto Ontario Canada (416) 439-2315

Site Map

Copyright © 2010 C&C Hose and Fittings – All Rights Reserved.

C&C Hose And Fittings
Toronto Ontario Canada
(416) 439-2315